Amatrol

Analytics Process Control

#T5554

Recommended Skill Levels: Industry, Technical College, University

Learning Topics: Industrial Technology, Process Control

Product Types: Training Equipment

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Overview Learning Outcomes Product Details
Overview

The Analytical Process Control Training System (T5554) from Amatrol offers hands-on training in chemical analysis and measurement, focusing on key variables such as pH, conductivity, and turbidity. Designed to prepare learners for high-demand careers in chemical processing, wastewater treatment, pharmaceuticals, and more, this system equips students with the skills to monitor and adjust process variables using real-world analytical instruments.

 

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Learning Outcomes

Using this learning system, learners can manually set and control an electronic metering pump, test the pH of a solution using pH test strips, and connect and operate a continuous-loop pH control system.

  • Process Control Concepts
  • Instrument tags
  • Piping and Instrumentation Diagrams
  • Analytical Process Control
  • pH Electrodes
  • pH Electrode Transmitters, Calibration, and Diagnostics
  • Loop Controllers
  • pH Control systems
  • Methods of Automatic Control
  • Control Loop Performance

Curriculum

eLearning: All Amatrol training systems have interactive, multimedia eLearning courses and modules tied to these learning concepts. This curriculum utilizes text with voiceovers, pictures, videos, stunning 3D animations, interactive quizzes and knowledge checks, pre- and post-quizzes and more. Through partnerships with key industry leaders and leading educators, Amatrol developed the right balance of knowledge to train learners to work in their chosen field.

Student Reference Guides: A sample copy of the  Student Reference Guide is included with the learning system. Sourced from the curriculum, the Student Reference Guide takes the entire series’ technical content contained in the learning objectives and combines them into one perfectly-bound book. You may also purchase as many additional SRGs as you need.

Virtual Trainer: This system features a virtual multi-media trainer! Amatrol’s virtual trainers replicate hands-on equipment in such great detail that learners will feel like they are using the actual equipment. Learners will perform essentially the same tasks using virtual trainers that they would perform using equipment hardware. Transition from theory to hands-on is a seamless process.

Analytics Process Control Details

This tabletop workstation includes a control panel, industrial pumps, tanks, PLC interface and piping. Other inclusions are:

  • PLC Interface Panel
  • Metering Pump
  • Injector Pump
  • Continuous Stirred Tank Reactor
  • pH Transmitter
  • pH Probe
  • Reagent Tanks
  • Piping By-Pass Network
  • Lead Set
  • Shorting Bars
  • Lockout/Tag out Kit
  • pH up Sodium Carbonate Bottle
  • pH Down Sodium Bisulphate Bottle
  • Flat Glass pH Electrode
  • pH Electrode Locking Nut & Piping Plug
  • Hose Inlet Adaptor
  • Drip Pan
  • Spare O-Rings
  • Silicone Grease
  • Calibration Buffer Capsules
  • P&ID Diagram
  • Instrument Index
  • Instrument Manual Set

This system can be expanded with the following add-ons:

  • Single Loop PID Controller T5554-C1A
  • Dual loop PID Controller T5554-R1A
  • Three Channel Data Acquisition Learning System T5554-R1A
  • Advance Analytical Control Module T5554-A2B
  • Advanced pH Control Module T5554-A1A
  • Classic Glass Probe Module T5554-A3

Technical Specifications

This unit requires:

  • PID Controller Module – Single Loop (T554-C1-A) or Dual Loop (T554-C2-A)
  • 6′ Workstation (82-610)
  • Holding Tank Chemicals
  • pH Test Strips
  • 120V/60Hz/1ph Power Source
  • Municipal Water Supply

See the Datasheet below for the full details!

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Video Resources
Process Control Training: What is Analytical Process Control? (Amatrol)