Level and Flow Process Control

#T5552, T5552F

Recommended Skill Levels: High School, Industry, Technical College, University

Learning Topics: Industrial Technology, Process Control

Product Types: Training Equipment

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The Level and Flow Process Control learning system (T5552) by Amatrol covers flow and liquid level, and the basic concepts that other systems are based on. The two most common types of process control systems.

Learning Outcomes

With this system learners will study how to calibrate, adjust, install, operate, and connect process control systems. This learning system allows learners to practice manual and automatic control on process control system in addition to open-loop and closed-loop systems.  Using this system covers topics such as:

  • Process Control Concepts
  • Safety
  • Manual Control
  • Instrument Tags
  • Piping and Instrumentation Diagrams
  • Loop Controllers
  • Final Control Elements
  • Level Measurement
  • Liquid Level Control
  • Methods of Automatic Control
  • Basic Flow Measurement and Control
  • Control Loop Performance

Using this system learners will understand the function and operation of each valve, transducer, and controller and how the integrate in a process control loop.

Product Details

This system features 3 types of controllers: relay control for automatic on/off liquid level control, PID controller for variable electronic control of either liquid level or flow, and PLC control for both on/off and PID control of the system.  The Level and Flow Process Control System uses industrial quality components like pressure gauges, upstream and downstream of each major components, rotameter flow meter and a multifunction electronic process meter combined on a heavy duty, welded steel bench-top workstation that fits through standard doors.

This Workstation comes with

  • Workstation 66” L x 46”H x 28” W
  • Centrifugal Pump
  • Electric Motor, single phase
  • Proportional Control Valve, pneumatically operated
  • I/P Converter, 4-20ma input
  • Pneumatic Regulator and Pressure Gauge
  • Reservoir Tank, 10n gal.
  • Process Tank, 5 gal.
  • Piping Network
  • Process Meter
  • PLC I/O Interface
  • Relay Control unit
  • Interactive Multimedia Curriculum
  • Instructors Guide
  • Install Guide
  • Student Reference Guide

The Level and Flow Process Control has a troubleshooting version T5552F. This learning system has many add-ons to enhance learning and cover more areas. These expansions include Smart Flow Transmitter Earning System (T5552-F1), Ultrasonic Liquid Level Learning System (T5552-L1), Foundation Fieldbus Process Control 1 Learning System(T5552-FF1), HART Process Control 1 Learning System (T5552-H1), and Visualization Process Control 1 Learning System(T5552-S1).


eLearning: All Amatrol training systems have interactive, multimedia eLearning courses and modules tied to these learning concepts. This curriculum utilizes text with voiceovers, pictures, videos, stunning 3D animations, interactive quizzes and knowledge checks, pre- and post-quizzes and more. Through partnerships with key industry leaders and leading educators, Amatrol developed the right balance of knowledge to train learners to work in their chosen field.

Student Reference Guides: A sample copy of the Student Reference Guide is included with the learning system. Sourced from the curriculum, the Student Reference Guide takes the entire series’ technical content contained in the learning objectives and combines them into one perfectly-bound book. You may also purchase as many additional SRGs as you need.

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Video Resources
Process Control Training: What is Level & Flow Process Control? (Amatrol)
Process Control Training: What is Process Control? (Amatrol)
Amatrol Level and Flow Process Control Troubleshooting Learning System